Square Type Litz Cable, PTFE, SUS304 pipe inserting in center of cable

Application : for Induction Heating (10~20khz) When : 24 hours for a day Where : at the factory like steel mills or steelworks Who : for a person who needs induction heating What : Litz Cable with SUS304 pipe & PTFE tape Why : to melt the metal asap How : by using Induction Heating

PTFE-square-type-litz-cable-6

PTFE-square-type-litz-cable-5

PTFE-square-type-litz-cable-4

PTFE-square-type-litz-cable-3

PTFE-square-type-litz-cable-2

PTFE-square-type-litz-cable-1

square-type-litz-wire-1

square-type-litz-wire-2

square-type-litz-wire-3

square-type-litz-wire-manufacturing-process-1

square-type-litz-wire-manufacturing-process-2

square-type-litz-wire-manufacturing-process-3

square-type-litz-wire-manufacturing-process-4

square-type-litz-wire-manufacturing-process-5

square-type-litz-wire-manufacturing-process-6

close-up-image-after-profiled

kapton-lapping-after-profiled

Inspection Certificate

Construction
– A : SUS304 Pipe(0.25 inch x 0.035 inch=OD 6.35mm x Thickness 0.89mm) for a liquid cooling conduit
– B : AWG32(0.20mm) x 1,620(10/162) strands, F Class. 155℃, MW-79C
– C : Kapton Tape(0.09mm thick, H class, 180℃) lapped for insulation
Or PTFE Tape(0.13mm thick x 60mm width x 500m length, bore 76mm) lapped for insulation

Inspection date : –
Inspection Temperature : 20℃
Inspector : YDK QC
Judgement : Passed
Inspection Item : 0.20mm x 1,620 strands, F Class. 155℃ MW-79C, Solderability(at 380~440℃) : SUS304 Pipe(0.25 inch x 0.035 inch=OD 6.35mm x Thickness 0.89mm) + Kapton Tape(0.09mm thick, H class, 180℃) or PTFE Tape, HF Litz Wire
Application : for Induction Heating

Cu & Litz Wire Inspection DATA
– Diameter of Conductor (bare copper), (0.20 ±0.003mm) : 0.199, 0.200, 0.199, 0.200, 0.200mm
– Diameter including enamel coating (max. 0.231mm) : 0.221, 0.220, 0.221, 0.221, 0.220mm
– LITZ OD(162/0.20mm, less than – mm) : Approx. – mm
– Pin Holes of LITZ : –
– Breakdown Test of LITZ (V/sec),(at 5mA) : –

Inspection DATA after Kapton lapped and Profiled
1. Conductor
– No. of core(C/Pr/Tr/Qd) : 1C
– No. & dia of wire : 10/162/0.20
– Dia.(mm) : Approx. 13.1mm x 13.1mm, square type
2. Taping
– Kapton Tape(0.09mm thick, H class, 180℃)
3. Insulation
– Thickness(mm), Avg. 0.09 : Measure – / – / – / 1.58(Avg. 1.560 / Min. 1.49)
– Dia.(mm), Approx. 17.5 : Measure 17.70 / 17.52 / 17.93 / 17.23(Avg. 17.60 / Min. 17.23)
– Identification : XLPE, Black
– Appearance(Visual identification) : Good
4. Taping
– Silicon Glass Tape(mm) : Measure: 13 / Width: 50 / Overlapped: 26% / Thickness: 0.186
5. Braided
– Kevlar Braided(1500D) : N=4, C=24, P=71, Denier=1500
– Dia.(mm), Approx. 18.9 : Measure: 18.94 / 19.02 / 18.73 / 19.41(Avg. 19.03 / Min. 18.73)
– Color : Yellow
– Appearance(Visual identification) : Good